Newcomer fashion label Tosen and it’s founder Jordan approached Envary in 2015, envisioning stylish unisex headwear that turns heads and eyes. Emphasising the label’s focus on high-end lamb Nappa headwear with a really snug and comfortable fit, Tosen’s caps had to be absolutely uncompromising in sharply amplifying individual fashion looks. Digging through a plethora of mass-produced snapbacks as well as baseball caps, we noticed that even many high-end caps followed a very standard construction of brim/visor, strap and crown. Most caps on the market all used the same strongly-curved visor insert that made many caps look substandard quality. Creating a leather cap without corny looks, we had to ensure that the fitting amongst different head shapes was snug, the leather panels of the crown always in an impeccable dome shape and a new visor was needed.